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Failure Analysis of a Boiler due to Thermal Stresses

An eleven section Boiler was found to be leaking after two years of service. Two out of 11 sections from the failed boiler were submitted for determining the cause of failure. The sections were delivered in pieces to the laboratory for failure analysis….

Failure Analysis of a Excavator Heel due to Fatigue and HAZ

One broken boom heel of a Liebherr excavator 995 was submitted for failure analysis. The excavator was used on a marine boat. The heel had cracked above the weld to the deck mounting. Visual examination, chemical, mechanical and metallographic analyses…

Failure Analysis of a Truck Axle due to Fatigue

A broken truck axle was submitted for failure analysis. The axle had broken at two locations resulting in three parts. The broken axle is one of the several similar axles that have broken in the recent batches. Two intact axles, one used and one unused,…

Failure Analysis of a Brass Pipes due to Stress Corrosion

Five lengths of brass pipe were submitted for testing and analyses. A cause of failure analysis was conducted on one of the lengths, “NYCHA No. 1”, which had a longitudinal crack. It was reported that “NYCHA No. 1” had leaked after only a few…